Magazin

undeclared workers

von Ludwig Retzbach
3

Following in the footsteps of O.S., Futaba—another long-established Japanese company—is now entering the market for external-rotor model electric motors. It is thus entering a market that can rightly be described as already well-served. Does this mean even more choices for model builders—or that little bit of progress we’ve been waiting for all along?


Well, for starters, the 14-pole motor immediately stands out visually from the large field of competitors. Black anodized machined parts with beveled, mirror-polished edges give it that sense of quality without which a newcomer to this market would have a hard time today. This pleasing first impression is rounded out by

several details that show that, in the Land of the Rising Sun, a great deal of thought has indeed been given to practical applications. For example, front mounting (installation) can be done either with four M3 screws each in a 25-mm bolt circle or with M4 screws in a 30-mm bolt circle—which is convenient if the model already has this configuration. For this installation solution, where the motor operates more or less shielded from the air behind the motor bulkhead, a centrifugal fan ring can be mounted on the rear side, which ensures improved cooling airflow regardless of the direction of rotation. This can be easily removed when mounted in reverse (reverse installation) because the propeller is attached directly to the rotor via a supplied aluminum driver, allowing heat to dissipate more effectively. In this application, the standard aluminum mounting cross serves as an installation aid, with which the external rotor is attached to the rear of



is bolted to the fire bulkhead.

Speaking of losses: These must, of course, be kept as low as possible, since the loss percentages determine not only how well a drive motor utilizes the (still

therefore still limited) “fuel,” but above all, how much power a motor can ultimately handle. Because if the efficiency hovers at just 85% instead of the ideal 90%, that’s not a 5% difference—it’s a 50% difference in the generation of heat loss. And that heat loss limits the power output!


Restless

If you simply spin the 50-millimeter rotor by hand just to test it, you’ll immediately notice how smoothly it turns. There is no noticeable engagement between the rotor magnets and the stator’s iron teeth, which suggests that the widths of both have been so carefully matched that the magnetic flux does not change as the rotor spins. This minimizes the losses that occur in the stator laminations and the rotor shell. This is an indispensable prerequisite for approaching the efficiency threshold of 90%.

Test bench measurements—conducted using the largest model in the series of three, the FMA-5065 KV300—demonstrate that this has evidently been achieved. Controlled by



When powered by an 8S LiPo (28.8 V nominal voltage) and set to a timing of 180 degrees, the motor actually achieves 89.9% with the Futaba MC9100 A onboard controller. Because the specific speed of 300 rpm/V is relatively low for a 434-gram motor, this maximum is reached at currents between 25 and 30 A. With slightly less timing—the manufacturer recommends 14 degrees—you actually reach the 90% mark. At the specified continuous peak current of 70 A, and this is certainly even more important, efficiency remains above 80%. In this case, during 8s operation, a large 20"×12" Graupner Sonic propeller can be spun at approximately 6,700 rpm.

In an accompanying data sheet, Futaba outlines the operating limits of the motors. According to this, the FMA-5065 reviewed here—with a diameter of 50 mm and a length of 65 mm—may be operated for up to 12 s; however, given a maximum continuous power consumption of 2,000 watts, this seems to make little practical sense. But at 10 s, it is still possible to run reasonably large propellers. The motor presented here has a pair of smaller siblings.



Key technical specifications:
DesignationFMA-5055 KV 525FMA-5055 KV 410FMA-5065 KV 300
LiPo battery up to6 s6 s12 s
Specific RPM525 rpm/V410 rpm/V300 rpm/V
Max. continuous power1.2 kW1.3 kW2 kW
Max. continuous current70 A60 A70 A
Dimensions50×55 mm50×55 mm50×65 mm
Steel shaft6×20 mm6×20 mm6×20 mm
Weight330 g330 g440 g


A compatible high-voltage controller (max. 12 s/100 A) is included in the offer.



The controller is best configured using a compatible programming box. In the absence of a Futaba-specific box, a Robbe module was tried instead. It worked right away.

As their designations FMA-5055 KV 525 and FMA-5055 KV 410 indicate, they are only 10 mm shorter while having the same motor diameter and differ solely in their specific RPM. These two “little ones,” each weighing 330 grams, have different numbers of turns and are recommended for LiPo batteries ranging from 3 to 6 s. All motors feature a 6-mm steel shaft with flattened sections at the front.

So it certainly looks as though the new “underdogs” from Japan could once again shake up the motor market with their precision and high performance potential. It’s actually nice to see that even good things can still be improved upon.




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