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Landed safely

von Markus Kindler
5

A great deal of passion has gone into building the replica of the only Morane D-3801 (HB-RCF) still in flight. That’s why the builder was all the more excited about a meeting between the model and the original!



On a cool late-summer day, I’m standing at the Bleienbach recreational airfield with my brother and his son. The sun is already warming us with its first rays of the day; there’s no wind. We perform the final checks before the maiden flight of my Morane D-3801 and then start the engine. The takeoff procedure is successful on the first try, and the Fiala FM120i2 idles for a few minutes afterward. These are the final moments to go over the maiden flight in my mind one last time. Then the time has come: We line up the model on the large runway and let the engine run at full throttle one last time. Everything’s okay! My brother releases the model, and I quickly open the throttle. The Morane accelerates surprisingly quickly and needs only a slight right rudder input to stay on course. Then the plane takes off and climbs steadily into the morning sky. As planned, I leave the landing gear extended and begin trimming the controls. Two notches of elevator trim and one notch of aileron trim to the left. After 2–3 turns, I can confirm that the rudder trim is also correct.



I level off and retract the landing gear. Hopefully the replicated retraction mechanism won’t cause any problems! The landing gear retracts smoothly into the wing, and I begin to enjoy the flight. My Morane flies very smoothly and handles beautifully. After a few more laps and a test of its low-speed flight characteristics at a safe altitude, I begin my approach for landing. The landing gear extends without a hitch, and after the crosswind approach, I turn onto the runway. I throttle back the



I cut the engine and give myself plenty of time to glide out on the long runway. The Morane touches down gently on the runway and rolls out slowly. A successful landing!

In the 1930s, the French aircraft manufacturer Morane-Saulnier developed the single-engine MS.406 fighter. The aircraft was part of the first generation of modern planes with retractable landing gear and unstrung wings. In Switzerland, the model was manufactured under license as the Morane D-3801—



and was used extensively during World War II. Of all the aircraft of this type, only the HB-RCF—which was flown for many years by Daniel Koblet and is now owned by Eric Chardonnens—remains airworthy worldwide.

A few years ago, I had the pleasure of admiring Daniel Koblet flying his Morane D-3801 at an airshow. I had just



I had finished my Pilatus P-2 and was looking for a new project. The Morane’s unique flight profile had impressed me, so the decision was made quickly!

I gathered the necessary materials (pictures from the internet, three-view drawings) and found an excellent plan by Jerry Bates, which I immediately



I ordered it. I enlarged the plan to the desired scale of 1:3.5 and began cutting out the parts...

Since the model is quite large, with a wingspan of over 3 meters and a length of 2.34 meters, I decided to make the tail section removable and the outer wings detachable.

As with the original, the tail section is partially covered. Here I used fabric film, on which I imitated the reinforcement seams using adhesive tape and zigzag tape. The canopy is constructed from individual Plexiglas elements set in a wood/fiberglass frame.

For the surface finish, I used fiberglass mesh with floor sealer. I then applied a spray-on filler, which was sanded down almost completely. For the engine cowling, the landing gear covers, and individual areas at the tail, I fabricated GRP parts. I laminated some of these directly onto the already-built structure, or onto a simple positive mold made of Styrofoam, which was covered with iron-on film.

Right from the start of the project, it was clear that I would use a Fiala FM120i2 as the powerplant. It is a 2-cylinder, 4-stroke engine with a displacement of 120 cm². The inline arrangement of the cylinders works to my advantage when installing it into the model. I made the matching muffler out of car oil filter housings and matching



Soldered together from steel tubes. The original Warbirds feature many small details, sheet metal seams, rivets, and irregularities. I wanted to reproduce at least some of these features on the model. For the sheet metal seams, I used masking tape and a putty knife to create the edges and steps. For rivets, screws, and smaller covers, I used self-adhesive elements. For certain typical features, I created special silicone molds. I then cast the required number of parts using PU casting resin in these molds.

Once the surface finish was complete and the RC components, as well as the motor and landing gear, had been fitted, I was able to begin painting the model. I based my approach on the paint scheme of the HB-RCF and procured the necessary paints. I was able to apply the various coats of paint in my brother’s paint booth. Light blue, dark—



The green, red, and white were applied relatively quickly, and I was as excited as a little kid about the result! I created lettering—such as informational signs and the license plate—using water-slide decals that I printed myself. To seal and protect the model, I then coated the entire model with a two-component clear coat in a satin finish.



On May 29, 2021, the meeting with the original took place. My colleague Marc Küpfer had coordinated the visit with Eric Chardonnens and the Morane’s pilot, Laurent Calame. It was a once-in-a-lifetime experience featuring lively conversation and the opportunity to take some great photos.

For me, this project was only possible thanks to the support of my brother and my—



my father’s. They’ve stood by me with professional advice and supported me with materials and equipment. A big thank you goes to Marc Küpfer for arranging the meeting with the original; his network has once again

paid off once again! Many thanks also to Eric and Laurent for the warm welcome during my visit to Bex. Last but not least, I’d like to thank my wife for the great understanding she shows toward my time-consuming hobby.



Technical Specifications
Original Morane D-3801Model by Markus Kindler
Scale:1:3.5
Wingspan:10.61 m3,031 mm
Length:8.17 m2,334 mm
Height:3.25 m929 mm
Wing area:16 m²139.6 dm²
Takeoff weight:2,540 kg23 kg
Powerplant:735 kWFiala FM120i2 with 7.5 kW


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